Designed for everyday wear — and serious brand visibility. Few pieces of branded merchandise earn as many impressions as a well-made cap. People wear them outdoors, photograph them on social media, and hold onto them for years.
Saltycustoms manufactures and brands custom headwear for B2B clients across Malaysia, Singapore, and 61+ markets. From snapbacks and dad caps to bucket hats, beanies, and visors — we get the right style, materials, and decoration for each audience and occasion.

With over 1000 trusted customers


















































For brands that want ongoing visibility long after an event or campaign, caps consistently over-deliver. They travel on social media, live in everyday wardrobes, and carry your brand into spaces no other merchandise reaches.
We work with marketing, HR, and event teams to get the right style, materials, and decoration for each audience and occasion — from event crew caps for a 5,000-person summit to premium branded drops for a product launch.
From streetwear-influenced snapbacks to outdoor-ready trucker caps and cold-weather beanies — we cover the full spectrum of branded headwear for B2B clients.
Flat brim, structured front — the most popular style for streetwear-influenced brands
Unstructured, curved brim, soft front panel — premium feel, on-trend for SaaS and lifestyle brands
Foam front, mesh back — best for outdoor events and warm-weather activations
Back in fashion since 2022, strong with younger demographics and outdoor events
A more architectural look for fashion-forward brands seeking a distinctive silhouette
Great for cold-weather markets and regional offices outside the tropics
Sports clubs, hospitality, outdoor brand activations and golf day merchandise
Headbands, bandanas, and crew-kit accessories for event crew and fitness activations
The right decoration method depends on your design complexity, fabric type, run size, and the finish you want. We'll recommend the best option at briefing stage.
The default choice for premium corporate caps. Adds real tactile weight, holds up through hundreds of wears, and communicates quality at a glance. We support both 2D flat embroidery and 3D puff embroidery.
Best for: Corporate caps, uniforms, executive gifting
Woven, embroidered, or PVC patches stitched onto the cap front. Great for retro aesthetics or designs too complex for direct embroidery.
Best for: Retro aesthetics, intricate artwork
Used for trucker caps and synthetic-fabric headwear. Allows full-colour, edge-to-edge designs — bold results that work especially well for sports and event caps.
Best for: Sports caps, events, bold design drops
For flat-fabric panels like bucket hats. Cost-effective for medium-to-large runs — clean, consistent colour at scale.
Best for: Bucket hats, flat-panel caps
Metal eyelets, custom snapback closures, woven brim labels — small details that elevate a cap from event giveaway to something people actually want to keep.
Best for: Premium drops, brand merchandise collections
Many of our onboarding and event kits combine apparel and caps as a coordinated set — matching colour, branding placement, and packaging design.
Best for: Onboarding kits, event crew packs
From tech summits and onboarding kits to influencer mailers and outdoor team uniforms — caps work across every B2B context.
Headwear feels like a simple product until you produce 2,000 caps for an event and find the embroidery is misaligned on 12% of them. Our production pipeline includes pre-production samples, batch quality checks, and final inspection before shipment.
Brands like AWS, Pringles, and Tiger FC trust us with event-scale headwear runs because every cap that ships has passed through a structured QC process — not just a spot check at the end.
Many of our onboarding and event kits combine apparel and caps as a coordinated set — matching colour, branding placement, and packaging design for a cohesive brand experience.
MOQ for fully custom headwear typically starts from 300 pieces. For decoration on stock blanks — customising an existing quality cap with your branding — MOQ starts from 50 pieces.
Decoration on existing quality cap blanks. Best for quick turnarounds, events, and smaller brand drops.
Custom panel cut, custom labels, woven brim tape, bespoke closures. Full specification from scratch.
Branded caps with logo decoration from our EXPRESS range. For tight event deadlines and last-minute campaign needs.
Every style a Malaysian brand typically needs, embroidered or printed with your logo:
| Style | Decoration | Best for |
|---|---|---|
| Dad cap | Flat embroidery | Casual staff wear, retail merch |
| Snapback | 3D puff or flat embroidery | Streetwear drops, youth campaigns |
| Trucker cap | Patch or embroidery | Events, outdoor crews |
| Bucket hat | Embroidery or print | Festivals, beach events |
| Beanie | Woven label or embroidery | Year-end corporate gifts |
| Structured sports cap | 3D embroidery | Sports clubs, tournaments |
3D puff raises the stitching off the cap for a bold, dimensional logo: best for simple marks with thick lettering on snapbacks. Flat embroidery stitches directly onto the fabric and holds finer detail, making it the right choice for detailed logos and text-heavy designs. Send us your logo and we will mock up both so you can compare on a real sample.
Custom embroidered caps start from 50 pieces per design. Samples are available before bulk production, and mixed colours within one design are welcome. Standard production is 3 to 5 weeks after artwork approval, with ready designs available in 7 to 10 working days through Salty Express.
How much does a custom embroidered cap cost in Malaysia?
Embroidered caps typically run RM15 to RM35 per piece at 50 to 100 pieces depending on cap style and stitch count. Request a quote for exact pricing.
What is the minimum order for custom caps?
50 pieces per design. One sample can be produced first so the stitch-out is approved before the full run.
Will my detailed logo work on a cap?
Fine detail is simplified for embroidery: small text under 5 mm and thin lines are thickened. See our guide on preparing a logo for embroidery.
Pair caps with polos or tees from custom apparel for a full staff kit.
Preparing artwork? Read our guide to preparing a logo for embroidery, and plan year-end orders with our corporate gifting calendar.
Brief our team and we'll recommend the right cap style, decoration method, and fabric for your audience. Request a sample kit to evaluate construction quality firsthand.